Xinjiang Agricultural Sciences ›› 2022, Vol. 59 ›› Issue (9): 2295-2302.DOI: 10.6048/j.issn.1001-4330.2022.09.025
• Animal Husbandry Veterinarian·Agricultural Equipment Engineering and Mechanization·Agricultural Eeconomy • Previous Articles Next Articles
Maowulan 1,2(), GUO Junxian1(
), ZHU Zhaoshuai2
Received:
2022-01-23
Online:
2022-09-20
Published:
2023-01-16
Correspondence author:
GUO Junxian
Supported by:
通讯作者:
郭俊先
作者简介:
毛吾兰(1988-),男,新疆人,助理研究员,在读博士生,研究方向为农业机械化与装备工程,(E-mail)13899989845@139.com
基金资助:
CLC Number:
Maowulan , GUO Junxian, ZHU Zhaoshuai. Design and Experiment of Continuous Apricot Kernel Removal Machine[J]. Xinjiang Agricultural Sciences, 2022, 59(9): 2295-2302.
毛吾兰, 郭俊先, 祝兆帅. 连续式杏果切分去核机的设计与试验[J]. 新疆农业科学, 2022, 59(9): 2295-2302.
Fig. 1 Structure of continuous apricot kernel remover 1.Cutter; 2.Core removal mechanism; 3.Guide rail; 4.Frame;5.Conveyor chain; 6.Limiting brush; 7.Discharge port; 8.Apricot kernel discharge; 9.Divider port; 10.Crankshaft connecting rod; 11.Apricot flesh discharge port; 12.Linear bearing
项目 Items | 长径 Long diameter/(mm) | 横径 Transverse diameter/(mm) | 骑径 Riding path/(mm) | 杏肉重量 Weight of apricot/(g) | 杏肉厚 Thick apricot/(mm) | 杏核厚度 Thickness of apricot nucleus/(mm) |
---|---|---|---|---|---|---|
最大值 Maximum | 45.78 | 41.29 | 44.5 | 47.6 | 16.12 | 29.92 |
最小值 Minimum | 39.55 | 35.38 | 36.95 | 30.3 | 12.06 | 27.33 |
均值 Average | 40.59 | 38.16 | 39.55 | 37.2 | 13.36 | 28.09 |
Table 1 Material characteristics measurement of apricot
项目 Items | 长径 Long diameter/(mm) | 横径 Transverse diameter/(mm) | 骑径 Riding path/(mm) | 杏肉重量 Weight of apricot/(g) | 杏肉厚 Thick apricot/(mm) | 杏核厚度 Thickness of apricot nucleus/(mm) |
---|---|---|---|---|---|---|
最大值 Maximum | 45.78 | 41.29 | 44.5 | 47.6 | 16.12 | 29.92 |
最小值 Minimum | 39.55 | 35.38 | 36.95 | 30.3 | 12.06 | 27.33 |
均值 Average | 40.59 | 38.16 | 39.55 | 37.2 | 13.36 | 28.09 |
项目 Items | 杏核厚度 Thickness of apricot nucleus/(mm) | 杏核宽度 Width of apricot nucleus/(mm) | 杏核重量 Weight of apricot kernel/(g) | 硬度 hardness/(kg/cm²) |
---|---|---|---|---|
最大值 Maximum | 11.1 | 22.2 | 3.2 | 6 |
最小值 Minimum | 10.88 | 19 | 2.5 | 3.5 |
均值 Average | 10.62 | 18.84 | 2.6 | 4 |
Table 2 Material characteristics measurement of apricot
项目 Items | 杏核厚度 Thickness of apricot nucleus/(mm) | 杏核宽度 Width of apricot nucleus/(mm) | 杏核重量 Weight of apricot kernel/(g) | 硬度 hardness/(kg/cm²) |
---|---|---|---|---|
最大值 Maximum | 11.1 | 22.2 | 3.2 | 6 |
最小值 Minimum | 10.88 | 19 | 2.5 | 3.5 |
均值 Average | 10.62 | 18.84 | 2.6 | 4 |
项目 Items | 成熟度 Maturity/(%) | 杏重量 Weight of apricot/(kg) | 切分后杏肉重量 Weight of cut apricot/(kg) | 切分后杏核重量 Weight of apricot kernel after segmentation/(kg) | 损失率 Loss rate/(%) |
---|---|---|---|---|---|
1 | 80% | 6.5 | 5.7 | 0.5 | 5.0 |
2 | 80% | 13.26 | 11.25 | 1.2 | 7.2 |
3 | 90% | 23.9 | 20.9 | 2.3 | 3.5 |
4 | 90% | 16.2 | 14 | 1.5 | 5.0 |
5 | 100% | 11.4 | 10 | 0.9 | 4.7 |
6 | 100% | 13.5 | 11 | 1.9 | 6.3 |
Table 3 Statistics of equipment index data
项目 Items | 成熟度 Maturity/(%) | 杏重量 Weight of apricot/(kg) | 切分后杏肉重量 Weight of cut apricot/(kg) | 切分后杏核重量 Weight of apricot kernel after segmentation/(kg) | 损失率 Loss rate/(%) |
---|---|---|---|---|---|
1 | 80% | 6.5 | 5.7 | 0.5 | 5.0 |
2 | 80% | 13.26 | 11.25 | 1.2 | 7.2 |
3 | 90% | 23.9 | 20.9 | 2.3 | 3.5 |
4 | 90% | 16.2 | 14 | 1.5 | 5.0 |
5 | 100% | 11.4 | 10 | 0.9 | 4.7 |
6 | 100% | 13.5 | 11 | 1.9 | 6.3 |
项目 Items | 刀具 Tool | 杏子量 Weight of apricot/(kg) | 切后杏肉重量 Weight of cut apricot/(kg) | 切后杏核重量 Weight of cut apricot kernel/(kg) | 损失率 Loss rate/(%) |
---|---|---|---|---|---|
1 | 十字型交叉 Crisscross | 16.5 | 13.9 | 1.58 | 7.3 |
2 | 圆形平面 Circular plane | 18.3 | 14.7 | 1.8 | 12.2 |
3 | 圆形内凹 Circular concavity | 23.9 | 20.9 | 2.3 | 3.3 |
Table 4 Relationship between cutting tools and loss rate of apricot fruit
项目 Items | 刀具 Tool | 杏子量 Weight of apricot/(kg) | 切后杏肉重量 Weight of cut apricot/(kg) | 切后杏核重量 Weight of cut apricot kernel/(kg) | 损失率 Loss rate/(%) |
---|---|---|---|---|---|
1 | 十字型交叉 Crisscross | 16.5 | 13.9 | 1.58 | 7.3 |
2 | 圆形平面 Circular plane | 18.3 | 14.7 | 1.8 | 12.2 |
3 | 圆形内凹 Circular concavity | 23.9 | 20.9 | 2.3 | 3.3 |
项目 Items | 样本重 Sample weight/(kg) | 去核合格率 Qualification rate of diversification/(%) | 加工时间 Processing time/(s) | 生产率 Productivity/(kg/h) | 杏核破损率 Damage rate of apricot kernel/(%) | 杏果肉损失率 Loss rate of apricot/(%) |
---|---|---|---|---|---|---|
1 | 80 | 99 | 450 | 640 | 0.15 | 3.5 |
2 | 80 | 95 | 451 | 639 | 0.2 | 3.1 |
3 | 80 | 96 | 448 | 643 | 0.25 | 3.3 |
4 | 80 | 98 | 449 | 641 | 0.18 | 2.9 |
5 | 80 | 97 | 455 | 633 | 0.35 | 3 |
6 | 80 | 98 | 456 | 632 | 0.22 | 3.4 |
Table 5 Equipment test index data
项目 Items | 样本重 Sample weight/(kg) | 去核合格率 Qualification rate of diversification/(%) | 加工时间 Processing time/(s) | 生产率 Productivity/(kg/h) | 杏核破损率 Damage rate of apricot kernel/(%) | 杏果肉损失率 Loss rate of apricot/(%) |
---|---|---|---|---|---|---|
1 | 80 | 99 | 450 | 640 | 0.15 | 3.5 |
2 | 80 | 95 | 451 | 639 | 0.2 | 3.1 |
3 | 80 | 96 | 448 | 643 | 0.25 | 3.3 |
4 | 80 | 98 | 449 | 641 | 0.18 | 2.9 |
5 | 80 | 97 | 455 | 633 | 0.35 | 3 |
6 | 80 | 98 | 456 | 632 | 0.22 | 3.4 |
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