Design and Experiment of Continuous Apricot Kernel Removal Machine

doi:10.6048/j.issn.1001-4330.2022.09.025

Xinjiang Agricultural Sciences ›› 2022, Vol. 59 ›› Issue (9): 2295-2302.DOI: 10.6048/j.issn.1001-4330.2022.09.025

• Animal Husbandry Veterinarian·Agricultural Equipment Engineering and Mechanization·Agricultural Eeconomy • Previous Articles Next Articles

Design and Experiment of Continuous Apricot Kernel Removal Machine

Maowulan ¹^,²(), GUO Junxian¹(), ZHU Zhaoshuai²

1. College of mechanical and electrical engineering， Xinjiang Agricultural University， Urumqi 830052， China
2. Institute of Agricultural Mechanization Xinjiang Academy of Agricultural Sciences Academy of Agricultural Sciences， Urumqi 830091， China

Received:2022-01-23 Online:2022-09-20 Published:2023-01-16
Correspondence author: GUO Junxian
Supported by:
Xinjiang Minority Scientific and Technological Talents Special Training Program scientific research project “Fresh apricot Kernel removing Machine automatic positioning device mechanism research and experiment”(2022D03007);innovative ability training project of young scientific and technological backbone of Xinjiang Academy of Agricultural Sciences “improved design and experimental research of continuous apricot kernel remover”(xjnkq-2020022);central forestry science and technology promotion demonstration project([2020]TG10)

连续式杏果切分去核机的设计与试验

毛吾兰¹^,²(), 郭俊先¹(), 祝兆帅²

1.新疆农业大学机电工程学院，乌鲁木齐 830052
2.新疆农业科学院农业机械化研究所，乌鲁木齐 830000

通讯作者: 郭俊先
作者简介:毛吾兰（1988-），男，新疆人，助理研究员，在读博士生，研究方向为农业机械化与装备工程，（E-mail）13899989845@139.com
基金资助:
新疆少数民族科技人才特殊培养计划科研项目“鲜杏去核机自动定位装置的机理研究与试验”(2022D03007);新疆农业科学院青年科技骨干创新能力培养项目“连续式杏果去核机的改进设计与试验研究”(xjnkq-2020022);中央财政林草科技推广示范项目([2020]TG10)

Abstract

Abstract:

【Objective】 In order to improve the processing efficiency of fresh apricot, reduce pulp loss and increase productivity, a continuous apricot kernel removal machine was designed to achieve yield above 600 kg/h and loss rate below 5%. 【Method】 Through theoretical analysis and preliminary experimental research, the prototype structure and working parameter requirements are determined, and the prototype test is carried out. 【Result】 The results showed that the kernel removal rate of fresh apricot was more than 95%, the meat loss rate was less than 3.5%, and the productivity reached 638 kg/h. 【Conclusion】 Continuous apricot kernel removal machine realizes automatic feeding, effectively removes core and reduces pulp loss.

Key words: fresh apricot; apricot fruit cutting design; kernel removal; experiment

摘要：

【目的】 设计一款连续式杏果切分去核机，使其达到产量在600 kg/h之上，损失率5%以下，为提高鲜杏加工效率、减少果肉损失和提高生产率等提供参考。【方法】 采用理论分析与前期试验，确定样机结构以及工作参数要求，进行样机试验。【结果】 鲜杏切分去核设备去核率≥95%，杏肉损失率≤3.5%，生产率达638 kg/h。【结论】 连续式杏果去核机实现了自动上料，有效去核和减少果肉损失。

关键词: 鲜杏, 杏肉切分, 设计, 去核

CLC Number:

S511

Maowulan , GUO Junxian, ZHU Zhaoshuai. Design and Experiment of Continuous Apricot Kernel Removal Machine[J]. Xinjiang Agricultural Sciences, 2022, 59(9): 2295-2302.

毛吾兰, 郭俊先, 祝兆帅. 连续式杏果切分去核机的设计与试验[J]. 新疆农业科学, 2022, 59(9): 2295-2302.

Figures/Tables 13

References 20

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项目 Items	长径 Long diameter/（mm）	横径 Transverse diameter/（mm）	骑径 Riding path/（mm）	杏肉重量 Weight of apricot/（g）	杏肉厚 Thick apricot/（mm）	杏核厚度 Thickness of apricot nucleus/（mm）
最大值 Maximum	45.78	41.29	44.5	47.6	16.12	29.92
最小值 Minimum	39.55	35.38	36.95	30.3	12.06	27.33
均值 Average	40.59	38.16	39.55	37.2	13.36	28.09

项目 Items	长径 Long diameter/（mm）	横径 Transverse diameter/（mm）	骑径 Riding path/（mm）	杏肉重量 Weight of apricot/（g）	杏肉厚 Thick apricot/（mm）	杏核厚度 Thickness of apricot nucleus/（mm）
最大值 Maximum	45.78	41.29	44.5	47.6	16.12	29.92
最小值 Minimum	39.55	35.38	36.95	30.3	12.06	27.33
均值 Average	40.59	38.16	39.55	37.2	13.36	28.09

项目 Items	杏核厚度 Thickness of apricot nucleus/（mm）	杏核宽度 Width of apricot nucleus/（mm）	杏核重量 Weight of apricot kernel/（g）	硬度 hardness/（kg/cm²）
最大值 Maximum	11.1	22.2	3.2	6
最小值 Minimum	10.88	19	2.5	3.5
均值 Average	10.62	18.84	2.6	4

项目 Items	杏核厚度 Thickness of apricot nucleus/（mm）	杏核宽度 Width of apricot nucleus/（mm）	杏核重量 Weight of apricot kernel/（g）	硬度 hardness/（kg/cm²）
最大值 Maximum	11.1	22.2	3.2	6
最小值 Minimum	10.88	19	2.5	3.5
均值 Average	10.62	18.84	2.6	4

项目 Items	成熟度 Maturity/（%）	杏重量 Weight of apricot/（kg）	切分后杏肉重量 Weight of cut apricot/（kg）	切分后杏核重量 Weight of apricot kernel after segmentation/（kg）	损失率 Loss rate/（%）
1	80%	6.5	5.7	0.5	5.0
2	80%	13.26	11.25	1.2	7.2
3	90%	23.9	20.9	2.3	3.5
4	90%	16.2	14	1.5	5.0
5	100%	11.4	10	0.9	4.7
6	100%	13.5	11	1.9	6.3

Design and Experiment of Continuous Apricot Kernel Removal Machine

连续式杏果切分去核机的设计与试验

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Figures/Tables 13

References 20

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项目 Items	刀具 Tool	杏子量 Weight of apricot/（kg）	切后杏肉重量 Weight of cut apricot/（kg）	切后杏核重量 Weight of cut apricot kernel/（kg）	损失率 Loss rate/（%）
1	十字型交叉 Crisscross	16.5	13.9	1.58	7.3
2	圆形平面 Circular plane	18.3	14.7	1.8	12.2
3	圆形内凹 Circular concavity	23.9	20.9	2.3	3.3

项目 Items	样本重 Sample weight/（kg）	去核合格率 Qualification rate of diversification/（%）	加工时间 Processing time/（s）	生产率 Productivity/（kg/h）	杏核破损率 Damage rate of apricot kernel/（%）	杏果肉损失率 Loss rate of apricot/（%）
1	80	99	450	640	0.15	3.5
2	80	95	451	639	0.2	3.1
3	80	96	448	643	0.25	3.3
4	80	98	449	641	0.18	2.9
5	80	97	455	633	0.35	3
6	80	98	456	632	0.22	3.4

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