新疆农业科学 ›› 2024, Vol. 61 ›› Issue (1): 217-229.DOI: 10.6048/j.issn.1001-4330.2024.01.024
王善博1(), 阿力木·买买提吐尔逊1,2(), 李谦绪2, 杜志高2, 张伟1
收稿日期:
2023-05-18
出版日期:
2024-01-20
发布日期:
2024-02-21
通信作者:
阿力木·买买提吐尔逊(1973-),男,乌鲁木齐人,提高待遇高级工程师,研究方向为农业机械化技术装备,(E-mail)作者简介:
王善博(1998-),男,山东威海人,硕士研究生,研究方向为农业机械化技术装备,(E-mail)wangshanbo@163.com
基金资助:
WANG Shanbo1(), Alimu Maimaitituerxun1,2(), LI Qianxu2, DU Zhigao2, ZHANG Wei1
Received:
2023-05-18
Online:
2024-01-20
Published:
2024-02-21
Correspondence author:
Alimu Maimaitituerxun,(1973-),male,from Urumqi,Senior engineer,bachelor degree,research direction,(E-mail)Supported by:
摘要:
【目的】设计一种鲜食玉米柔性采摘低损集穗收获割台,为鲜食玉米机械收获减损提供参考。【方法】设计一种两级过渡切削式拉茎辊,对摘穗过程进行运动学分析,拉茎辊与拨禾带尺寸及工作参数范围及切削式拉茎辊中心距取值范围91.65~107.00 mm,基于Hertz-Mindlin with bonding接触模型的离散元仿真分析拉茎辊中心距合适值在102 mm左右及拉茎辊采用交错刀式装配,以便有效减少因茎秆被扯断导致含杂率高。测试两种不同材质橡胶拨禾带耐疲劳性及橡胶拨禾带主要失效形式。【结果】设计了一种柔性采摘低损集穗收获割台,橡胶拨禾带主要失效形式为内圈传动齿磨损、拨禾带体断裂和外圈拨禾齿疲劳开胶,加氧化锌的丁腈橡胶拨禾带有更好抗磨损和抗疲劳性能。有效防止了因果穗磕碰搅龙叶片导致的籽粒损伤,在试验中籽粒破损率减小了0.08%。机器前进速度为7.2 km/h,拉茎辊中心距为103 mm,拉茎辊转速为700 r/min时作业效果最好。【结论】优化后试验平均籽粒破损率为0.368%,平均含杂率为0.43%,优于行业标准。
中图分类号:
王善博, 阿力木·买买提吐尔逊, 李谦绪, 杜志高, 张伟. 鲜食玉米柔性采摘低损集穗收获割台设计与试验[J]. 新疆农业科学, 2024, 61(1): 217-229.
WANG Shanbo, Alimu Maimaitituerxun, LI Qianxu, DU Zhigao, ZHANG Wei. Design of and experiment on fresh corn flexible picking and damage-free collectting harvest header[J]. Xinjiang Agricultural Sciences, 2024, 61(1): 217-229.
图1 鲜食玉米收获机割台结构示意 注:1.摘穗装置;2.集穗装置;3.输送搅龙;4.出料口;5.分禾罩;6.割台护壁;7.果穗护板;8.分禾器
Fig.1 Structure diagram of fresh corn harvester header Note:1.Fresh corn picking device;2.Collecting device;3. Stirrer conveyor;4.Outlet;5.Divided harvest cover;6.Harvest protectiving cover;7.Droping prevention of corn ears;8.Divider
图2 鲜食玉米摘穗装置示意 1.皮带导板;2.张紧装置;3.拨禾带从动轮;4.摘穗板;5.摘穗架;6.拨禾带主动轮;7.橡胶拨禾带;8.齿轮箱;9.防堵塞定刀;10.切削式拉茎辊
Fig.2 Fresh corn picking device 1.Belt guiding;2.Tensioning device;3.Slave wheel;4.Spike picker board;5.Main body;6.Active wheel;7.Harvesting belt;8.Gearboxes;9. Fixed knife of Preventing blockade;10.Cutting-type stem pulling rollers
项目 Item | 参数 Parameter | 数值 Numerical value |
---|---|---|
玉米茎秆 Corn stalks | 泊松比 | 0.4 |
密度(N·m3) | 1 060 | |
弹性模量(Pa) | 4.8×108 | |
结构钢 Structural steel | 泊松比 | 0.3 |
密度(N·m3) | 7 865 | |
弹性模量(Pa) | 7.5×1010 | |
玉米茎秆与玉米茎秆 Corn stalks and corn stalks | 恢复系数 | 0.485 |
静摩擦系数 | 0.142 | |
滚动摩擦系数 | 0.078 | |
玉米茎秆与结构钢 Corn stalks and structural steel | 恢复系数 | 0.663 |
静摩擦系数 | 0.226 | |
滚动摩擦系数 | 0.119 | |
粘结模型参数 Adhesive model parameters | 单位面积法向刚度 (N/m3) | 9.361×107 |
单位面积切向刚度 (N/m3) | 9.845×107 | |
临界法向应力(Mpa) | 8.72 | |
临界切向应力(Mpa) | 7.5 | |
粘结半径(mm) | 1.2 |
表1 仿真模型参数
Tab.1 Simulation model parameters
项目 Item | 参数 Parameter | 数值 Numerical value |
---|---|---|
玉米茎秆 Corn stalks | 泊松比 | 0.4 |
密度(N·m3) | 1 060 | |
弹性模量(Pa) | 4.8×108 | |
结构钢 Structural steel | 泊松比 | 0.3 |
密度(N·m3) | 7 865 | |
弹性模量(Pa) | 7.5×1010 | |
玉米茎秆与玉米茎秆 Corn stalks and corn stalks | 恢复系数 | 0.485 |
静摩擦系数 | 0.142 | |
滚动摩擦系数 | 0.078 | |
玉米茎秆与结构钢 Corn stalks and structural steel | 恢复系数 | 0.663 |
静摩擦系数 | 0.226 | |
滚动摩擦系数 | 0.119 | |
粘结模型参数 Adhesive model parameters | 单位面积法向刚度 (N/m3) | 9.361×107 |
单位面积切向刚度 (N/m3) | 9.845×107 | |
临界法向应力(Mpa) | 8.72 | |
临界切向应力(Mpa) | 7.5 | |
粘结半径(mm) | 1.2 |
图12 以往玉米收获割台集穗过程 注:拨禾带的作用为向后拨动茎秆以及果穗。搅龙轴线方向为机器前进方向的垂直方向,搅龙对摘下的果穗进行横向的聚集、运输,摘下的果穗从各个摘穗装置被聚集的过程叫做集穗过程。
Fig.12 Maize cob collection diagram of previous harvesters Note:The function of the plucking belt is to move the stems and ears backwards,the axis direction of the agitator is the vertical direction of the machine's forward direction,the stirring dragon horizontally aggregates and transports the harvested fruit clusters,the process in which the harvested fruit ears are gathered from various picking devices is called the gathering process.
图14 低损集穗装置 注:1.液压马达;2.挡板输送带;3.张紧装置;4.主动辊轴承
Fig.14 Corn cob damage-free collection device Note:1.Hydraulic motor;2.Baffle conveyor;3.Tensioning device;4.Active roller bearing
水平 Level | 因素Factor | ||
---|---|---|---|
A(km/h) | B(mm) | C(rad/min) | |
-1 | 7 | 99 | 700 |
0 | 8 | 102 | 800 |
1 | 9 | 105 | 900 |
表2 正交试验因素编码
Tab.2 Tset factors and codes
水平 Level | 因素Factor | ||
---|---|---|---|
A(km/h) | B(mm) | C(rad/min) | |
-1 | 7 | 99 | 700 |
0 | 8 | 102 | 800 |
1 | 9 | 105 | 900 |
序号 Serial number | 试验因素 Test factors | Z (%) | H (%) | ||
---|---|---|---|---|---|
A | B | C | |||
1 | 0 | -1 | 1 | 0.64 | 2.56 |
2 | 0 | 0 | 0 | 0.38 | 0.81 |
3 | 0 | 0 | 0 | 0.42 | 0.79 |
4 | 0 | 0 | 0 | 0.45 | 0.81 |
5 | -1 | 0 | -1 | 0.33 | 0.39 |
6 | 0 | 0 | 0 | 0.42 | 0.77 |
7 | 0 | 1 | 1 | 0.65 | 0.91 |
8 | -1 | 1 | 0 | 0.55 | 0.42 |
9 | 0 | 0 | 0 | 0.44 | 0.83 |
10 | 1 | 1 | 0 | 0.74 | 0.56 |
11 | 1 | 0 | 1 | 0.81 | 1.62 |
12 | -1 | 0 | 1 | 0.57 | 0.75 |
13 | 1 | 0 | -1 | 0.52 | 0.81 |
14 | 0 | -1 | -1 | 0.41 | 1.52 |
15 | 1 | -1 | 0 | 0.64 | 1.98 |
16 | 0 | 1 | -1 | 0.45 | 0.36 |
17 | -1 | -1 | 0 | 0.48 | 1.72 |
表3 正交试验及结果
Tab.3 Test scheme and results
序号 Serial number | 试验因素 Test factors | Z (%) | H (%) | ||
---|---|---|---|---|---|
A | B | C | |||
1 | 0 | -1 | 1 | 0.64 | 2.56 |
2 | 0 | 0 | 0 | 0.38 | 0.81 |
3 | 0 | 0 | 0 | 0.42 | 0.79 |
4 | 0 | 0 | 0 | 0.45 | 0.81 |
5 | -1 | 0 | -1 | 0.33 | 0.39 |
6 | 0 | 0 | 0 | 0.42 | 0.77 |
7 | 0 | 1 | 1 | 0.65 | 0.91 |
8 | -1 | 1 | 0 | 0.55 | 0.42 |
9 | 0 | 0 | 0 | 0.44 | 0.83 |
10 | 1 | 1 | 0 | 0.74 | 0.56 |
11 | 1 | 0 | 1 | 0.81 | 1.62 |
12 | -1 | 0 | 1 | 0.57 | 0.75 |
13 | 1 | 0 | -1 | 0.52 | 0.81 |
14 | 0 | -1 | -1 | 0.41 | 1.52 |
15 | 1 | -1 | 0 | 0.64 | 1.98 |
16 | 0 | 1 | -1 | 0.45 | 0.36 |
17 | -1 | -1 | 0 | 0.48 | 1.72 |
序号 Serial number | 籽粒破损率 Grain damage rate(%) |
---|---|
1 | 0.45 |
2 | 0.44 |
3 | 0.46 |
4 | 0.47 |
5 | 0.42 |
表4 试验结果
Tab.4 results test
序号 Serial number | 籽粒破损率 Grain damage rate(%) |
---|---|
1 | 0.45 |
2 | 0.44 |
3 | 0.46 |
4 | 0.47 |
5 | 0.42 |
方差 来源 Variance source | Z | H | ||
---|---|---|---|---|
F | P | F | P | |
模型 Model | 32.39 | <0.000 1** | 34.15 | <0.000 1** |
A | 79.1 | <0.000 1** | 162.49 | <0.000 1** |
B | 6.29 | 0.040 5* | 20.42 | 0.002 7** |
C | 119.82 | <0.000 1** | 97.8 | <0.000 1** |
AB | 0.234 | 0.643 3 | 2.76 | 0.140 4 |
AC | 0.650 1 | 0.446 6 | 7.73 | 0.027 3* |
BC | 0.234 | 0.643 3 | 0.296 5 | 0.603 |
A2 | 44.01 | 0.000 3** | 7.57 | 0.028 4* |
B2 | 28.2 | 0.001 1** | 2.67 | 0.146 1 |
C2 | 5.44 | 0.052 4 | 4.07 | 0.083 5 |
失拟项 Misfit term | 1.78 | 0.289 6 | 17.26 | 0.009 4* |
表5 籽粒破损率Z及含杂率H方差
Tab.5 Variance analysis for the damage rate of corn kernels and the rate of impurity
方差 来源 Variance source | Z | H | ||
---|---|---|---|---|
F | P | F | P | |
模型 Model | 32.39 | <0.000 1** | 34.15 | <0.000 1** |
A | 79.1 | <0.000 1** | 162.49 | <0.000 1** |
B | 6.29 | 0.040 5* | 20.42 | 0.002 7** |
C | 119.82 | <0.000 1** | 97.8 | <0.000 1** |
AB | 0.234 | 0.643 3 | 2.76 | 0.140 4 |
AC | 0.650 1 | 0.446 6 | 7.73 | 0.027 3* |
BC | 0.234 | 0.643 3 | 0.296 5 | 0.603 |
A2 | 44.01 | 0.000 3** | 7.57 | 0.028 4* |
B2 | 28.2 | 0.001 1** | 2.67 | 0.146 1 |
C2 | 5.44 | 0.052 4 | 4.07 | 0.083 5 |
失拟项 Misfit term | 1.78 | 0.289 6 | 17.26 | 0.009 4* |
序号 Serial number | 籽粒破损率 Grain damage rate (%) | 含杂率 Trash content (%) |
---|---|---|
1 | 0.36 | 0.44 |
2 | 0.38 | 0.40 |
3 | 0.36 | 0.43 |
4 | 0.35 | 0.51 |
5 | 0.39 | 0.37 |
表6 优化后试验结果
Tab.6 results of validation test
序号 Serial number | 籽粒破损率 Grain damage rate (%) | 含杂率 Trash content (%) |
---|---|---|
1 | 0.36 | 0.44 |
2 | 0.38 | 0.40 |
3 | 0.36 | 0.43 |
4 | 0.35 | 0.51 |
5 | 0.39 | 0.37 |
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