板椒收获机辊组式清选分离装置设计与试验

Design and experiment of roller group type cleaning and separation device for plate pepper harvester

  • 摘要:
    目的 针对板椒收获机弹齿式采摘台存在板椒含杂率较高的问题,设计了一种由橡胶材料构成的后倾拨轮交替排列组合的板椒收获机辊组式清选分离装置。
    方法 通过拨轮与椒秆接触过程力学分析,确定以拨辊转速和辊组倾角为试验因素,以辊组式清选分离装置板椒含杂率和辊组式清选分离装置清选损失率作为评价指标,利用EDEM软件建立板椒颗粒离散元清选仿真模型,设计正交旋转组合仿真试验;通过各因素之间响应面的趋势,分析试验结果,并使用Design-Expert 12软件进行数据优化。
    结果 仿真试验得出优化指标:在拨辊转速124.397 r/min、辊组倾角5.45°的情况下,辊组式清选分离装置板椒含杂率为10.72%,辊组式清选分离装置清选损失率为4.34%。
    结论 在拨辊转速124 r/min、辊组倾角5°情况下,板椒含杂率为11.21%,板椒损失率为5.18%。辊组式清选分离装置研究结果对解决国内板椒收获机存在板椒含杂率较高问题具有重要意义。

     

    Abstract:
    Objective Aiming at the phenomenon of high impurity rate of plate pepper harvester, a kind of roller group type cleaning and separation device of plate pepper harvester was designed, which is composed of alternating arrangement and combination of back Dial wheel composed of rubber material.
    Methods Through the mechanical analysis of the contact process between the Dial wheel and the plate pepper stem, the dial roller speed and the dial roller group inclination angle were determined as the test factors, and the plate pepper contains impurity rate of roller group type cleaning and separation device and clearance loss rate of roller group type cleaning and separation device were used as the evaluation index. The discrete element cleaning simulation model of the plate pepper particles was established by EDEM, and the orthogonal rotation combined simulation test was designed. The experimental results were analyzed by the trend of the response surface between the factors, and the data were optimized by Design-Expert 12.
    Results The simulation results show that the optimization index is as follows: under the condition of the dial roller speed of 124.397 r/min and the dial roller group inclination angle of 5.45°, the plate pepper contains impurity rate of roller group type cleaning and separation device is 10.72% and clearance loss rate of roller group type cleaning and separation device is 4.34%.
    Conclusion Dial roller speed 124 r/min and dial roller group inclination angle 5°, the plate pepper contains impurity rate is 11.21% and plate pepper loss rate is 4.27%. The research results of roller group type cleaning and separation device are of great significance to solve the problem of high impurity rate of plate pepper harvester in China.

     

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