果园履带自走式疏花机的设计与试验

Design and experiment of self-propelled track flower-thinning machine in orchards

  • 摘要: 【目的】 研究设计果园疏花作业主要参数可调装置,并采用软件优化参数,为果园机械疏花管理装备研发与优化提供参考。 【方法】 采用机械设计、理论受力分析、液压分析、疏花性能试验、数据分析优化相结合的方法。采集不同参数组合下的疏除率,运用DESIGN EXPERT响应曲面法分析各因素对疏除率影响效应,并优化回归模型的参数。 【结果】 疏花机整机尺寸为(2.2×1.7×3.5)m,疏花轴长1 m,疏花臂长度及2个疏花臂支撑架长度分别为1.8、1.5和1.5 m。疏花臂3个液压缸最大受力分别为980、1 450和3 600 N,并对液压系统中计算关键参数、设计和选型,满足疏花农艺要求。 【结论】 最优参数值组合为履带自走疏花机行进速度2.6~3.4 km/h、胶条转速 350~400 r/min、胶条间距为 5cm时效果最佳,疏除率为35%~40%;各试验因子对疏花的影响效应依次为胶条转速﹥胶条间距﹥行进速度,该机适用于的现代化标准果园。

     

    Abstract: 【Objective】 In view of the problems such as high manual operation intensity, heavy workload and short time of flower farming in orchard thinning management, the main parameters of orchard thinning operation are studied and designed, and software is used to optimize the parameters to provide reference for the development and optimization of orchard mechanical thinning management equipment. 【Methods】 Mechanical design, theoretical force analysis, hydraulic analysis, flower thinning performance test, data analysis and optimisation of the combination of methods. 【Results】 The overall size of the flower thinning machine was (2.2×1.7×3.5) m, the length of the flower thinning shaft was 1 m, the length of the flower thinning arm support bracket and the flower thinning arm was 1.8, 1.5 and 1.5 m, the maximum force of the three hydraulic cylinders of the flower thinning arm was 980, 1,450, 3,600 N, and the key parameters in the hydraulic system were calculated, designed and selected. Through the field test verification, the agronomic requirements of thinning were met, the thinning rate under different combinations of parameters was collected, the effect of each factor on the thinning rate was analyzed by design expert, and the parameters of the regression model were optimized. 【Conclusion】 The optimal combination of parameter values for tracked self-propelled flower thinning machine travelling speed is 2.6-3.4 km/h, the speed of the rubber strip is 350-400 r/min, the spacing of the rubber strip for the best results of 5 cm, the thinning rate of 35%-40%; the impact of the test factors on the thinning of flowers is in the following order: the speed of the rubber strip﹥the spacing of the rubber strip﹥the speed of the machine suitable for the modern standards of orchards.

     

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